Surgical headlight system

Unique application challenges & requirements

When approaching the design of a new carrying case for this sophisticated & delicate LED mobile surgical headlight system, designed for surgical theater procedures, we instantly understood that this would be no standard carrying case.
The case would require both elegance and sophistication expected from surgeons. It must provide excellent protection as the product is known to be both extremely fragile and valuable. One of our leading guiding principles was allowing for customized branding options, positioning the case as a show-case that would enhance the products’ value and status.


We focused on designing and producing a unique and distinctive carrying case that would provide a perfectly ergonomic, functional and elegant casing. Each engineered feature, material selection, and casing form were selected to provide this delicate product a sophisticated protective shell.

Construction & material selection

  • Easy-to-clean, recyclable sponge
  • Advanced “breathable” storage compartments for main devices and accessories
  • Dual-component, recyclable polypropylene
  • Lightweight polycarbonate body
  • Wide color selection
  • High frequency welded molded corporate logo for a unique, stylish and distinguishable look

For a unique and distinguished look, every phase in the design of this one-of-a-kind surgical headlight carrying-case was focused to provide excellent protection, exceptional functionality, elegance, and style.